About this product
23-25 Ford Ranger Raptor 3.0L EcoBoost Next Gen Process West Stage 1 Intercooler Upgrade
The Process West Stage 1 Intercooler Upgrade is engineered as a direct bolt-in performance enhancement for the 2023–2025 Ford Ranger Raptor 3.0L EcoBoost, designed to dramatically improve charge air cooling efficiency under both daily driving and extreme off-road conditions. By replacing the restrictive factory intercooler and eliminating the OEM shutter system, this upgrade helps maintain lower intake air temperatures, resulting in more consistent power delivery, improved throttle response, and reduced heat soak during demanding use. Built around a high-capacity bar-and-plate core, this intercooler is recognized as one of the largest factory replacement units available, making it a serious foundation upgrade for performance-focused Ranger Raptor builds.
Key Features
- Direct bolt-in replacement for factory intercooler system
- High-efficiency bar-and-plate core design for maximum cooling performance
- Oversized 480 x 180 x 125mm core for increased airflow capacity
- Eliminates restrictive factory intercooler shutter system
- Compatible with OEM intercooler piping for simplified installation
- Engineered for high boost pressures and demanding off-road environments
- Built for consistent thermal management under sustained load conditions
Benefits
- Delivers more consistent engine power by reducing intake air temperatures
- Improves throttle response and overall drivability in both on-road and off-road conditions
- Reduces heat soak for better performance during extended driving or towing
- Enhances engine efficiency under high-load and high-boost scenarios
- Maintains reliability for long-term performance use and aggressive driving conditions
- Supported by manufacturer engineering standards for added peace of mind
Product Specifications
- Core Dimensions: 480mm x 180mm x 125mm
- Core Type: Bar and plate construction
- Finish: Performance-grade aluminum construction with durable end tank design
- Color: Silver (PWRRIC01) or Black (PWRRIC01B)
- Fitment Style: Direct bolt-in replacement
- Compatibility: Utilizes factory piping (optional upgraded piping kit available separately)
- Cooling Design: High-flow, increased surface area intercooler core
- Application: Performance intercooler upgrade for turbocharged EcoBoost platform
Install Difficulty Level
Installation is considered straightforward and beginner-friendly for a performance intercooler upgrade. Designed as a direct bolt-in replacement, the unit requires no cutting or permanent modification. Most experienced installers can complete the installation in a relatively short workshop session using standard tools, making it a convenient upgrade with minimal vehicle downtime.
Vehicle Fitment
- 2023 Ford Ranger Raptor – 3.0L EcoBoost V6
- 2024 Ford Ranger Raptor – 3.0L EcoBoost V6
- 2025 Ford Ranger Raptor – 3.0L EcoBoost V6
CARB Compliance
No CARB Executive Order (EO) number or CARB approval status has been identified for this intercooler upgrade. Intended for off-road or performance applications where emissions certification is not required.
If there are any questions about fitment, installation, or product accuracy, or to report any discrepancies in this description, contact the MPT Performance experts at (407) 636-7077 or by email.
Description supplied by More Power Tuning through its current Shopify listing. Product, performance, and health claims are the seller’s and have not been independently verified by StorkScout.
